Plastic Injection Molding Built for Predictability, Not Surprises.
Low- to mid-volume thermoplastic injection molding that delivers 100% quality on time with engineering support that prevents rework and keeps production moving.
Most molding problems don’t start on the floor. They start long before production due to part design decisions, tooling assumptions, and unclear handoffs.
PharoPLAST approaches injection molding as a managed production system, not just machine time. We work with purchasing, engineers, and operations to ensure parts mold consistently, tools are treated as customer assets, and production stays predictable over the life of the program.
The result is injection molding for companies that value reliability, responsiveness, and accountability over volume-at-any-cost manufacturing.
What We Mold
We specialize in thermoplastic injection molding for both new parts or products that require redesign. Parts that we mold include:
Multi-part product families
Mixed-volume production runs
Parts that must assemble, fit, and function reliably in the field
Programs that require flexibility over rigid MOQs
We work with multiple thermoplastics and injection molding processes. If your project requires processes outside thermoplastic injection molding, we’ll tell you early and help point you in the right direction.
Built-In Engineering Support for Every Part
Most molders react after problems appear. We work to prevent them.
Engineering support is a core part of our injection molding process. Before tooling is finalized or production begins, our engineers review your parts for plastics-specific manufacturability risks, including:
Wall thickness imbalance
Warpage and sink risk
Boss, rib, and snap-fit design issues
Assembly and tolerance conflicts
This initial part analysis is done regardless of whether you’re launching a new design or adjusting an existing part. Catching these issues early reduces tool revisions, scrap, cosmetic defects, and late-stage delays that slow launches and frustrate teams.
Customer-First Tooling
Tooling is often where trust breaks down between businesses. While some injection molders can make it feel like your tooling is being held hostage, we take a different approach.
Tools are treated as customer property
Tooling costs are handled transparently
Tools are maintained to extend usable life, not prematurely force retooling
If a tool ever needs to move, we simply ship it back to you
This approach reduces long-term cost volatility and removes friction from supplier relationships. We never hold customers to long-term contracts. If we aren’t providing value, you can leave and take your tooling with you.
Production That Adapts to Real-World Demand
PharoPLAST is structured to support programs that don’t fit rigid minimum order quantities or other restrictions. Depending on the project, we support:
Smaller initial runs that scale over time
Programs with fluctuating demand
Stock-and-release or just-in-time supply models
Rapid response once tooling is in-house and validated
Simply put, we have the capabilities to support jobs of all sizes, including smaller volumes with multiple SKUs that other injection molders turn down. When speed is required, it’s enabled by preparation, not shortcuts.
Added Value After Part Production
Injection molding is often just one step in delivering a finished part. PharoPLAST can also integrate additional services into the production plan. When required, we can also support:
Assembly and sub-assembly
Welding, fastening, and secondary operations
Decorating and part finishing
Packaging and kitting
Who Can Benefit from Our Injection Molding Services
PharoPLAST is built to serve both low- and high-volume programs, but we may not always be the right partner depending on your parts. Our injection molding is a strong fit if you:
Need predictable production, not constant firefighting
Value engineering involvement before problems escalate
Want direct access to decision-makers
If a tool ever needs to move, we simply ship it back to you
Expect transparency around tooling and production decisions
If we turn out to not be the right injection molding company for your needs, we’ll be honest with you. We always want to do right by the customer, and if we’re not a good fit, we’ll point you toward a business that may be better suited for your programs.
Common Injection Molding Questions
What volumes do you support?
We regularly support low- to mid-volume programs and mixed-volume part families, although we can also serve businesses with high-volume projects as well. Exact fit depends on part complexity, processes desired, materials, and lifecycle expectations.
How fast can you produce parts?
Once tooling is in-house and validated, we can turn around parts for local businesses within 24 hours.
Do you help with part design issues?
Yes, we can assist with design for both new parts and existing products that need adjustments. Plastics-specific design review is part of how we prevent downstream production problems.
Who owns the tooling?
The customer always maintains control of their tooling. We do not hold customers to long-term contracts and prefer to be a partner by choice instead of necessity.
Ready to Start a Conversation?
Whether you’re quoting a new program or fixing an existing issue, we’re ready to deliver 100% quality and long-term relationships built on trust, not binding contracts.
