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Most injection molders start when the design is finished. That’s usually where problems begin.

PharoPLAST works upstream, partnering with your team to engineer plastic parts that mold cleanly, launch faster, and stay in production without surprises. From early design input to tooling, molding, and delivery, we focus on getting it right before steel is cut and parts are on press.

Whether you’re launching a new product, fixing a design that won’t mold correctly, or moving production back to the U.S., we help reduce risk before it turns into cost, delays, or downtime.

Better Solutions for Each Project

Full Design Support That Prevents Problems

We specialize in plastic part design and manufacturability, not just machine time. Our engineers catch issues like warpage risk, sink, and assembly conflicts before they reach tooling.

Result: Fewer revisions, fewer surprises, faster launches.

No Minimum Order Quantity (MOQ)

We provide flexible volume production and routinely support projects others won’t touch. From smaller runs to complex multi-part programs, we’re built for flexibility, not commodity churn.

Result: A partner that fits real-world production needs, not just ideal volumes.

24-Hour Lead Times

We don’t just promise quick lead times. Our team takes active measures to accelerate your project. Once your tool reaches our facility, we will run parts overnight to turn parts around in a day and have overstock ready for the future.

Result: Quality part production that accommodates your tight timelines.

Predictable, Customer-First Operations

We are your partner by choice, not by pressure. Tooling is yours. Pricing is transparent. If you ever need your tool moved, we crate it and ship it. No leverage games. No hostage tooling.

Result: Confidence that switching to PharoPLAST doesn’t create new risk.

Our Services

Thermoplastic Injection Molding

Engineering-led part production built to handle both low volume orders and large quantities within 24 hours.

Explore Thermoplastic Injection Molding Services

Product Design & Engineering

Plastic part design, DFM/DFA guidance, and design refinement tied directly to production success.

Explore Product Design & Engineering Services

Tooling & Tool Transfers

Cost-effective tooling sourcing, refurbishment, and transfer support for new, reshored, or aging tools.

Explore Tooling & Tool Transfers Services

Reshoring & Retooling

Move production back to the U.S. or replace worn tools with minimal disruption and predictable outcomes.

Explore Retooling & Reshoring Services

Additive & Secondary Services

Prototyping, assembly, decoration, welding, and packaging to support finished parts, not just molded components.

Explore Our Services

How We Work

The key to quicker lead times and higher-quality parts is to understand your project. Instead of rushing into production, we slow down just enough to move faster later.

Review the part and the application

Design intent, deadlines, volumes, and where failure would hurt most.

Engineer for moldability and production

Identify risks early and resolve them before tooling locks them in.

Build or transfer tooling responsibly

Cost-effective tooling with clear ownership and lifecycle planning.

Mold, support, and deliver reliably

Flexible production, inventory support, and rapid response when needs change.

Should your company partner with PharoPLAST?

PharoPLAST is a strong fit if you:

Have plastic parts that must work the first time
Need engineering support without hiring internally
Require plastic injection molding that can scale with your production needs
Value predictable cost and clear ownership
Seek clear communication and pricing clarity to avoid delays and surprise costs
Want direct access to decision-makers

If you need processes outside thermoplastic injection molding, we’ll tell you early and help point you in the right direction.

Trusted by Manufacturers Who Value Engineering, Speed, and Accountability.

Serving OEMs since 1972
30+ years of part design and 40+ years of tool design experience
U.S.-based production in Northeast Ohio
Immediate access to engineering and leadership
Long-term customers across industrial, electrical, and equipment markets

MOLDING YOUR VISION